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Taking on two new projects from January (sample)

Pour kettle

A one-cup kettle for Brightwell Home (sample): seven models, 22 weeks, card mock-up to factory sample.

A pale green electric kettle on a tiled kitchen counter beside mugs and a potted herb

The brief

A one-cup kettle for small kitchens that boils 0.4 litres in under two minutes and pours without dripping.

Client

Brightwell Home, small appliances (sample)

My part

Concept to factory sample

Models

7 in 22 weeks

Status

On sale since spring (sample)

Pour kettle

A one-cup kettle for small kitchens that boils 0.4 litres in under two minutes and pours without dripping.

Client

Brightwell Home, small appliances (sample)

My part

Concept to factory sample

Models

7 in 22 weeks

Status

On sale since spring (sample)

Centimetre ruler

cm

Card mock-up of the kettle: folded card body and a paper handle

M1 Card
How big?
Week 2

Blue foam block of the kettle body, without handle or spout

M2 Foam
Space on the counter
Week 3

Blue foam kettle body with a foam handle

M3 Foam
Grip and balance
Week 4

3D printed kettle with spout, lid and handle

M4 Print
Lid, spout and pour
Week 7

Works-like rig: a box with the heating element, a spout and a cable

M5 Rig
Boil time and safety
Week 10

Painted looks-like kettle in deep blue on its base

M6 Paint
Colour and finish
Week 13

Factory sample of the kettle in white, with water window and switch

M7 Sample
Shipped
Week 22

Pour kettle for Brightwell Home (sample): seven models in 22 weeks, card mock-up to factory sample. All models drawn to the same scale, ruler in centimetres.

What each model changed

Model by model, in the order they were made. Test figures are samples.

M1

The first card body was 0.8 litres. Holding it over a mug showed it was too big for one cup, so the brief became 0.4 litres.

M2

On a real counter the foam block sat under the wall cupboards with room to pour. The footprint was fixed at 15 cm.

M3

The handle moved 12 mm lower after six people lifted it full of sand: the old one tipped forward.

M4

The printed lid showed the steam vent pointed at the hand. It moved to the spout side.

M5

The rig boiled 0.4 litres in 1 minute 50 seconds and switched off dry in 9 seconds (sample test).

M6

Three colours were painted; buyers chose the deep blue, with a matt body and a gloss lid.

M7

The factory sample measured within 0.2 mm of the drawings. Two changes to the switch spring, then sign-off.

See the other projects

Every case study is drawn as its line-up, model by model.

Demo photos from Pexels by Dương Nhân, RDNE Stock project, Markus Winkler, Jakub Zerdzicki, Pavel Danilyuk, Thirdman, Mikhail Nilov, Anete Lusina, Tima Miroshnichenko. The theme download contains placeholder pictures, not these photos.